Ray Pavillion - 2024

5th Year Building Project

Using a novel post-tensioned 3D printed ceramic system, the Ray Pavillion aimed to create a complex assembly of parts. The entire digital model was created from a single point in grasshopper all the way to producing gcode for the printer at the end. This means if I needed to adjust the geometry after a failed print, the whole model would adapt to this change and rapid iterations of components could be produced. Creating the digital model in this way also enables easy (digital) response to environmental stimuli and simulation.

2D (3D) Printing - the rib structures were printed flat in order to create long delicate spans of geometry. The print paths for these were made in 3D space to get an idea of tolerance and the printhead was finely controlled on the attachment points to avoid the tiny structures from collapsing/dragging. This was cool but the ribs broke many MANY times. Maybe if glazed and fired to a higher temperature they would be less delicate.

Integrated functions - The pavillion integrates many functions into each component, for example the base component interfaced with the timber, had several embedded structural channels as well as a staircase, while the floral motifs on the main spine combined water collection, primary structural function as well as connection with the ribs. This basically eludes to a future where buildings are made out of way fewer components, which should theoretically reduce embodied carbon and construction complexity.

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